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Your present location:Home >> Lubrication hydraulic oil purifier >> High-viscosity vacuum Oil Purifier
  • Name: High-viscosity vacuum Oil Purifier
  • ID: QJC-G series
  • Main Material: High carbon steel, 304 carbon steel
  • Operating Principle: Coalescence vacuum separation remove impurity and dewater after diluted viscosity
  • Apply to Oil: 220# <viscosity<630# High viscosity lubricating oil
  • Views : 41

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QJC-G series of high-viscosity oil filter is one kind of equipment which can purify 150 to 680 # high viscosity lubricating oil, gear oil. It is developed base on ZJC-R oil filter platform.  in ZJC-R platform based on the development of a specialized filtration equipment for the purification of 150 to 680 # high viscosity oil, gear oil.

It is widely used in machinery, metallurgy, mine, oil, chemical industry, electricity, railway area etc.To purify various of high viscosity lubricating oil, it is also can effectively remove the oil’s moisture, impurities,water-soluble acid or alkali,histidine, exhaust gasetc. Improve the quality of oil; recover lubricating oil viscosity, flash point and the usability. To ensure the hydraulic system, power system and the lubrication system of normal operation 

High viscosity oil filter mainly to overcome poor liquidity, oiling difficulty, filter clogging, poor vacuum separation effect of several major technical problems. Dingneng through independent development of high pressure pump circulation heating technology , make the temperature of high viscosity oil to heat up to 50 ℃ easily. To improve the oil liquidity, and then by three-dimensional flash evaporation, coalescence water, multi-stage filtration to realize the purification of the oil.

Advantages:

1. High efficiency in dewater and degassing: Adopting Dingneng's latest patented technology of three-dimensional evaporation degassing, dehydration system, the unique stainless steel folding of swirling separation tower, increasing the separation area makes the oil film. Built-in secondary evaporation interlayer, plus a special vacuum packing, increase the oil film contact area, rapid moisture in the separation of oil and gas, efficiency is the several times of similar products.

2. Powerful ability in remove impurity: High β precision filter material, multistage filtering and encryption step by step. And remove oil within the tiny impurity. Filter volume is big, pollutant carrying capacity is big. Service life is long, and configure the filter pollution automatic detection function.

3. Short oil processing time: Double-stage high vacuum large pumping speed, can quickly and efficiently remove the moisture in the oil, the oil dry degree, breakdown voltage value, disposable filter effects are greatly improved, shorten oil processing period, so as to improve the performance of the oil.

4. Uniform Heating: The system adopts low density indirect cycle carbon fiber heating technology, put an end to produce acetylene gas oil cracking. Low energy consumption, uniform heating, the oil temperature is stable.

5. Automatic control: the machine adopts automatic constant temperature control, photoelectric liquid level control, automatic antifoaming control, automatic pressure protection and excellent configuration, ensure no spray equipment in operation of oil, the safe and stable operation

6. Interlock protection: overload protection, overpressure alarm outage protection, short of oil, oil protection, phase sequence protection to ensure the machine run reliably for a long time

7. Humanized instructions: automation design, and the oil temperature, pressure, vacuum, filter pollution, running state and other instructions.

8. Modern design: Advanced net oil process design, online processing and offline processing, high degree of automation, which can realize the unattended operation. The equipment compact structure, convenient movement.

9. Good comprehensive performance: Low noise, easy operation and maintenance interval long, low energy consumption and low cost, high oil filter efficiency, etc.

Optional devices:

A. Optional PLC , touch-sensitive screen man-machine dialogue interface, and dynamic display (Optional)

B. Imported components. (optional import brand vacuum pump, oil pump motor group, the filter element, electrical components, instruments)

C. Flowmeter(optional)

D. According to the working environment, choose appropriate explosive-proof grade(Ex d II、 Ex d I 、BT4、 CT4 )

E. Online micro water meter(optional)

F. Plateand frame filter(optional)

Optional structure shapes:

Understructure:  1. mobile wheel type;  2. fixed installation type;  3. mobile trailer type

Machine frame structure: A, open; B, ceiling found type; C, fully enclosed rain house; D, canvas tent covering type

Material choice: 1, high carbon steel; 2, stainless steel inner; 3, all stainless steel

Color choice: Milk white; sky blue. grass green; industrial grey; warning yellow

Name of index
Type/unit
ZJM-10
ZJM-20
ZJM-30
ZJM-50
ZJM-100
ZJM-150
ZJM-200
ZJM-300
Flow
L/min
10
20
30
50
100
150
200
300
Working vacuum degree
Mpa
-0.06 ~ -0.095
Working pressure
Mpa
≤0.4
Constant temperature control range
0 ~ 100
Moisture
PPM
≤100
Cleanness
NAS
≤6 stage
Power
 
∽50Hz 380V(according to customer request)
Noise
dB(A)
≤75
≤75
≤75
≤78
≤78
≤78
≤80
≤82
Demulsification value
min
New oil≤15min, operation oil≤30min
Electrical heat power
KW
36
40
45
72
80
90
120
135
Total power
KW
38
42
47
75
87
101
135
147
Inlet/outlet diameter
mm
25
25
25
32
42
50
50
60
Weight
kg
500
550
600
750
850
1000
1200
1500
Size
mm
1500*1000*1200
1500*1050*1600
1500*1050*1650
1600*1150*1700
1750*1250*1800
1900*1600*1950
1900*1700*2000
2100*1700*2100
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